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Overview

What is industrial flooring?

An industrial floor is made of a durable surface slab that can handle equipment or machinery weight, transient temperature fluctuations, traffic, and chemical exposures, and is supported by a foundation that can resist settlement and deformation over prolonged periods of time. Strata’s geosynthetic solutions, such as StrataWeb® geocells and StrataGrid™ SGU 40 geogrids, strengthen these foundation layers to enable floors to perform for a longer duration. StrataWeb geocells spread heavy loads from machinery and vehicles evenly across the subgrade, preventing the floor from rutting or cracking. This cellular structure, combined with layers of StrataGrid™ SGU 40 geogrids, ensures that the foundation is tightly confined and stabilized and reducing the risk of uneven settlement over time. As part of our industrial flooring solution, we offer a base system that makes it easy for you to use materials available right on your site ,i.e., up to 15% savings in the up-front costs. So you don’t have to spend extra on expensive natural stones.

Geosynthetics infrastructure project

Applications of industrial flooring solutions

Industrial flooring is used in environments that demand robust, reliable surfaces capable of supporting heavy loads and enduring harsh conditions. Its primary applications include warehouses, production halls, logistics centers, manufacturing plants, storage facilities, and large retail outlets, spaces where forklifts, pallet trucks, and other heavy machinery move constantly, and where exposure to chemicals, oils, and frequent cleaning is routine. Industrial floors also feature in cold storage units, laboratories, airport hangars, and distribution hubs, as these areas require surfaces that resist abrasion and temperature fluctuations while offering safety features such as slip resistance. StrataWeb® and SGB Grid are installed in the base or sub-base layers of pavements to provide strength, often combining materials such as reinforced concrete, epoxy, polyurethane, or acrylic coatings, depending on the specific needs of the facility.

Key benefits of industrial flooring using geosynthetics:

Rapid installation compared to conventional solutions, enabling faster project completion.
Requires minimal maintenance, significantly reducing overall life cycle costs.
Easily and economically transported, lowering the carbon footprint by minimizing logistical requirements.
Capable of supporting extremely heavy machinery without compromising structural performance.
Distributes imposed loads effectively and enhances the load-carrying capacity of weak subgrades.
Geosynthetics infrastructure project

StrataWeb: Proven industrial floor reinforcement performance

With its three-dimensional honeycomb structure, StrataWeb geocell multiplies load-bearing capacity and stabilizes low-grade fills, reducing differential settlement and minimizing cracking risks in slabs. This means industrial flooring can be installed using materials found on-site, such as steelworks slag, coal ash, or other by-products that are usually hard to use. This reduces the carbon footprint and lessens the need for expensive imported aggregates.

Geocells create a stiffened mattress effect, distributing loads over a wider area. It also confines infill materials within their cellular structure, preventing lateral movement and compaction loss. This reduces stress on the subgrade, preventing localized deformation and securing a stable foundation for the wearing surface.

StrataGrid™ SGU 40 geogrids are embedded below the concrete layer, directly above compacted aggregate fill or subgrade. Their open mesh ensures physical interlock with aggregate particles, enhancing compaction and preventing lateral spread under load. The reinforced system acts as a mechanical stabilizer, creating a composite behavior in which tensile forces from the slab and subgrade are efficiently resisted by the geogrid’s high-strength polymer mesh. This synergy results in a stiffer and more durable industrial floor.

In addition, StrataWeb’s modular flexibility allows staged construction that is adaptive to evolving site layouts and expansion needs. Surface distress typical in forklift lanes or reefer stack zones is statistically lower where StrataWeb reinforces the substrate. while its reinforcement capabilities minimize wear and tear, extending the lifespan of the floor.

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Gallery of Industrial Flooring Projects

Industrial flooring projects showcased with StrataWeb® (Geocell)

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Products used in industrial flooring

Geocell (Product)

Geocell (Product)

A HDPE geocell (made from high-density polyethylene) is a three-dimensional cellular confinement system (also known as CCS) used in civil engineering and geotechnical applications. This class of geos.....
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More success stories

Looking for a little more than light reading?

StrataGrid™ brochure

StrataWeb® brochure

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CONSULTATION

From know-how to manufacture, installation and support.

Strata not only provides geotechnical products, but our team of 200+ engineers can help you with your turnkey project by supplying you with technical knowhow and support as to how our products can help you finish your projects in time while keeping costs down.

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